DeVilbiss HVLP Gravity Feed Spraygun Spécifications Page 5

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5. What is a pressure feed gun?
In this design, the fluid tip is flush
with the face of the air cap (see
Figure 5). The material is
pressurized in a separate cup, tank
or pump. The pressure forces the
material through the fluid tip and to
the air cap for atomization.
Figure 4 - Typical Pressure Feed
Gun with remote pot
This system is normally used when
large quantities of material are to
be applied, when the material is
too heavy to be siphoned from a
container or when fast application
is required. Production spraying in
a manufacturing plant is a typical
use of a pressure feed system.
Figure 5 - Pressure Feed Air Cap
Table 1
6. What is an external mix air
cap?
This gun mixes and atomizes air
and fluid outside the air cap.
It can be used for applying all
types of materials, and it is
particularly desirable when
spraying fast drying paints such
as lacquer. It is also used when a
high quality finish is desired.
Figure 6 - External Mix Gun
7. What is an internal mix cap?
This cap mixes air and material
inside the air cap, before expelling
them.
It is normally used where low air
pressures and volumes are
available, or where slow-drying
materials are being sprayed.
A typical example is spraying flat
wall paint, or outside house paint,
with a small compressor.
Internal mix caps are rarely used
for finishing when a fast-drying
material is being sprayed, or when
a high quality finish is required.
Figure 7 - Internal Mix Air Cap
8. What is HVLP?
HVLP, or High-Volume/Low
Pressure, uses a high volume of air
(typically between 10-26 CFM)
delivered at low pressure (10 PSI or
less at the air cap) to atomize paint
into a soft, low-velocity pattern of
particles.
In many cases, less than 10 psi is
needed in order to atomize.
Proper setup utilizes no more fluid
and air pressure than is needed to
produce the required quality and a
flow rate that will meet production
requirements.
As a result, far less material is lost
in overspray, bounceback and
blowback than with conventional
air spray. This is why HVLP delivers
a dramatically higher transfer
efficiency (the amount of paint that
adheres to the substrate compared
to the amount of paint sprayed)
than spray systems using a higher
atomizing pressure.
The HVLP spray gun resembles a
standard spray gun in shape and
operation. Models that use high
inlet pressure (20-80 psi) and
convert to low pressure internally
within the spray gun are called
HVLP conversion guns.
Some HVLP models, particularly
those using turbines to generate
air, bleed air continuously to
minimize back-pressure against
the air flow of the turbine.
The air cap design is similar to that
of a standard spray gun, with a
variety of air jets directing the
atomizing air into the fluid stream,
atomizing it as it leaves the tip.
HVLP is growing in popularity and
new environmental regulations are
requiring it for many applications.
HVLP can be used with a wide
variety of materials, including
two-component paints, urethanes,
acrylics, epoxies, enamels,
lacquers, stains, primers, etc.
2. Air Atomizing Spray Guns (Cont’d)
5
A DeVilbiss Pro Tip:
When using a gravity feed system,
downsize the tip one size from suction.
If the suction system calls for a .070",
use a .055" or .063"
Type Viscosity Fluid Atomizing Type
Feed (#2 Zahn) Oz/Minute Pressure Production
Suction up to 24 10-12 40-50 Low
Gravity up to 24 10-12 30-50 Low
Pressure up to 29 30-Oct 50-60 High
HVLP up to 29 14-16 10 High
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1 2 3 4 5 6 7 8 9 10 ... 29 30

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